TMFFA-01-E 100 kg Electric Tilting Crucible Furnace

Brand: OEM FURNACE
Product Code: TMFFA-01-E

Prices are prepared per project according to capacity, energy type and delivery terms.

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Description

TMFFA-01-E is a 100 kg electrically heated, hydraulically tilted crucible furnace we designed for melting aluminium and its alloys. We design the furnace from the crucible outwards: chamber size, heating element layout and insulation thickness follow the real dimensions of the crucible. This model is built around a TP 843 class crucible with pouring spout.

Heating layout: hexagonal chamber, 3 tiers

The chamber is a hexagonal platform. The wall on the tap-out side carries the crucible support brick and has no heating elements, as protection against metal overflow. The other 5 walls each carry heating blocks in 3 tiers; each tier is one phase of 5 blocks in series, so the bottom, middle and top of the crucible heat evenly. The tier ends are joined in star with a heavy copper bar.

Easy maintenance

Block-to-block links are flexible bars outside the insulation. A failed block is removed and replaced on its own, without dismantling the insulation.

Tilting and pouring

Tilting is hydraulic up to 95°, with the tilting axis at the tap-out, so the pouring point does not move while tilting. The hydraulic unit has a hand pump, so the furnace can be tilted and emptied manually during a power cut. The crucible mouth is close to floor level, so the operator works from the floor; no platform is needed.

Safety

If the crucible cracks, molten metal escapes before reaching the heating elements: the floor refractory slopes to a drain opening closed by a hinged flap that opens under the metal, which then flows into a tray under the frame. Besides the control thermocouple the chamber has a separate over-temperature (limit) thermocouple; metal temperature is measured with an L-type thermocouple.

Technical data

Product code	TMFFA-01-E (Tilting Melting Furnace For Aluminium, Electric)
Capacity	≈100 kg aluminium per charge
Crucible	TP 843, with pouring spout
Heating	15 heating blocks × ≈2,667 W (5 walls × 3 tiers, block 250 × 200 mm)
Installed power	40 kW, 3-phase 380–400 V 50 Hz, star connection
Line current / main fuse	≈58 A / 80 A
Chamber working temperature	950 °C (for 750 °C pouring); max. 1200 °C
Tilting	Hydraulic, 95°; hand pump for emergency tilting
Body (Ø × H)	Ø1170 × 1235 mm
Frame (X × Z)	1695 × 1150 mm
Crucible mouth height	≈1,585 mm above floor
Operator platform	None — operated from floor level
Insulation	Refractory + insulating brick + ceramic fibre board; 50 mm blanket behind the blocks
Weight (approx.)	≈1,650 kg
Finish	Body aluminium paint, cladding sheets anthracite

We manufacture the furnace together with the chamber, heating blocks, hydraulic unit and terminal box, and install and commission it on site. We work with you on other capacities, a gas-fired version and crucible choice at quotation stage.

For price and lead time, use the Request a Quote button or call +90 533 945 27 94.

Tags: TMFFA-01-E, 100 kg furnace, electric tilting furnace, crucible melting furnace, aluminium melting furnace, resistance crucible furnace, hydraulic tilting furnace